A robotic device with a large lens or scanner at the front, placed against a background of black ink splashes.

From idea
to product

We design products from first concept through to Australian manufacture.

Our Services

Our services cover the full journey from concept, design, and development through to manufacture.

Product Design Services
$0.00

We help businesses turn product ideas into manufacturable solutions through practical product development. From early concept to prototyping and production-ready refinement, we focus on commercial viability, usability, and performance.

Design for manufacture & assembly
$0.00

Our design for manufacture and assembly process reduces component count, tooling costs, and assembly complexity. That means faster production, easier maintenance, and better outcomes for your business.

Australian manufacture
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Spawn Design develops products for manufacture in Australia, helping businesses respond to niche opportunities and global supply constraints with local capability and practical end to end delivery.

Close-up of a black, ribbed roof vent on a tiled roof with a blue sky background.

Building Design

A small, gray, robotic-looking dog inside a clear, spherical enclosure.

We design building and fit-out products that support compliance, durability, and performance. Examples include whirlybirds, lighting, fit-out accessories, cladding systems, and commercial components designed with the Building Code in mind.

Electronic Security

Our electronic product solutions include door controller rack systems, CCTV shrouds, and biometric reader shrouds designed for security, access, durability, and ease of installation.

Industrial

We create lightweight, corrosion-resistant guards and covers for mining, conveyor, and processing environments, helping reduce maintenance and improve safety.

Close-up of a red pipe wrench with a chain attached, hanging near a metal platform and a wooden pallet.

Transport Design

Two men standing beside a blue and white underwater diving device labeled POWERD, with signage about diving depths behind them.

We also design transport-related products such as high-strength load binders, engineered to meet loading standards, improve manufacturability, and perform in demanding conditions.

Leisure products

From vacuum-formed components to larger moulded parts, we support leisure product development across different sizes, quantities, and budgets.

Our Specialties

A modern house with a wooden deck, surrounded by lush greenery and trees, featuring glass sliding doors and windows.

Residential Renovations & Building Design

We provide practical building design services for residential renovations, extensions and alterations. We consider not just how your renovation will look, but how it will be built, guiding your project from initial concepts through building documentation to a construction-ready result.

Door Controller Rack System
Starting at: $1698.00

A centralised mounting system holding a neat array of six boards, covering two to four doors. Easy access for technicians, with switch and battery backup locations and temperature control. Individual cable management keeps installation and cabling organised.

Our Products

Electronic Security

Empty rack mount server chassis with several power supply units on the right side.

Biometric Reader Shroud
Starting at: $1,655.00

Vandal proofs expensive and often delicate off the shelf biometric readers. Stainless steel with snake eye security fixings, gasketed against weather and dust, and UV proofed to extend the service life of the reader inside.

A black electronic device with a slot, a green light indicator, and a pink display or sensor area.

PTZ CCTV Shroud
Starting at: $3,750.00

UV and bird proof, with minimal on site assembly for the contractor. The light weight composition means less supporting structure. Acrylic gives full 360 degree vision with no image distortion, and the toughened plastic is vandal and bird proof.

A small robot encased in a transparent, domed plastic container.

Fixed CCTV Shroud
Starting at: $1,650.00

UV and bird proofing for any fixed camera range, in a durable plastic structure that is easy to mount, access and maintain.

A 3D printer with a black and gray casing and orange accents.

Rack Sliding Base
Starting at: $195.00

A centralised mounting system holding a neat array of six boards, covering two to four doors. Easy access for technicians, with switch and battery backup locations and temperature control. Individual cable management keeps installation and cabling organised.

Open 12RU Cabinet Racking
Starting at: $185.00

Vandal proofs expensive and often delicate off the shelf biometric readers. Stainless steel with snake eye security fixings, gasketed against weather and dust, and UV proofed to extend the service life of the reader inside.

A black, metal slide-out shelf with ventilation holes, designed for installation in a drawer or rack, with mounting brackets on either side.
A black, metal, adjustable vertical rack stand with multiple holes for mounting.

Drag Line Electric Motor Guards

Lightweight and corrosion resistant, designed for easy access and installation. Protects operators from moving parts and high voltage while reducing maintenance costs.

Industrial

A large industrial machine with a black drum and motor, housed in a yellow and orange metal frame.
A yellow industrial machine labeled RP403 with black vents and a red and white caution sticker, surrounded by black hoses in a workshop.

Wash Plant Pump Motor Guards

Reduces damage to the motor and pulleys and the maintenance that follows. Lightweight, UV stable and corrosion resistant, with operator protection from moving parts and high voltage.

2 Port Conveyor Switch Covers

Protects the switch from damage and cuts maintenance costs. Lightweight, UV stable and corrosion resistant, designed for ease of access and installation.

Orange coin-operated vending machine with a transparent window on top and a service panel on the side.

Prill Lab Sampler

Also known as an explosive size sampler. Measures prill sizing quickly and simply, manufactured locally at low cost.

Two black rubber truck bed mats with textured flooring, overlapping at the corners.

Universal Bulldog Binder
Contact us for a quote for this product

A ratchet binder built for safer, faster cargo securement. The direct line ratchet motion of the handle increases torque load and stops chains twisting while tensioning, which prevents the chain working loose.

The Lock to Load internal locking mechanism secures the binder in position, and the Bulldog Binder lock adds protection against tampering in transit.

Winner of a Good Design Award, developed with the client and two industrial design studios. Spawn Design resolved the mechanical and manufacturability challenges through detailed engineering, validation and optimisation, strengthening the product to meet loading standards and industry expectations worldwide across a range of sizes.

Transport

A red industrial hydraulic cylinder attached to a metal chain.

AutoMap VellusX
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A compact SLAM mapping system that fuses WildcatSLAM odometry with RTK GPS. Walk it, drive it, or mount it on a robot to capture survey grade colourised maps across long distances and GPS denied environments.

Built on CSIRO's WildcatSLAM odometry engine. An automatic processing pipeline adjusts sensor weights to hold global accuracy, moving between GPS available and GPS denied spaces to produce sharp 3D maps.

VellusX is the only SLAM solution producing globally accurate maps using PPK GPS. Download base station RINEX files to realign SLAM maps on device, with no survey control required. Capture at driving speeds across cityscapes, streetscapes and large outdoor sites in full colour detail.

A modern 3D LIDAR sensor mounted on a black stand with four suction cups, against a plain white background.

Next Gen Whirlybird

Holds heat in the roof space through winter and releases it through summer, using a gear that self manages to the ambient temperature outside.

Building

Close-up of a black chimney vent on a tiled roof with a blue sky in the background.
Ceiling with wooden slats and a long, narrow light fixture.

Decorative Commercial Lighting

LED lighting customised to your product, in the colours and brightness levels that suit the space and the people working in it. Talk to us about custom fittings.

Fit-out Accessories

Spring loaded stainless steel clips supporting a range of batten products in accordance with the BCA. Cost effective and durable. We also produce hidden handle fittings, injection moulded end caps and flashings.

Close-up of a black trackless paper cutter with metal clamps

Standardised Sustainable LED Street Lighting

A standardised street lighting solution for boardwalks, parks and streetscapes.

Close-up image of an LED streetlight against a clear blue sky.

Cost Effective Motorised Tongue Cleaner
Starting at: $30

A low cost mechanised tongue cleaner compatible with common electric toothbrushes. Easy to clean for daily use. Toothbrush not included.

Leisure

Close-up of a white mounted wall grab bar for support.

Cost Effective Motorised Massager
Starting at: $65

A miniature massager sized for an overnight bag, built for people who travel interstate and overseas often. Compatible with common electric toothbrushes and easy to clean hygienically on the road. Toothbrush not included.

PowerDive
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Surface supplied air systems that float alongside your vessel and deliver a continuous stream of fresh air to your mask. Clear fouled props, change zinc anodes and remove marine growth without scuba tanks, and without a diving licence. Keeps the boat performing without commercial dive or dry docking bills.

Men working on electronics and technology setup in a bright room with yellow window frames and green plant in the background

ABI Electronics Partnership

We have partnered with ABI Electronics to be an authorised reseller to Defence and Aerospace SMEs in Australia.

Established in 1983, ABI Electronics Ltd is the world’s leading supplier of specialist electronic test and measurement equipment, and is known for technological advancements such as the BoardMaster, the JTAGMaster and the SENTRY Counterfeit IC Detector plus the launch of the ‘Repair, Don’t Waste’ movement.

ABI logo with blue lowercase letters and a yellow orbit design

Talk to us about your product

Every product on this page started as a conversation. Tell us what you are trying to solve.

E: greg@spawndesign.com.au

P: 0439 475 645

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